Case study · Denim

About 25% denim cost reduction with a smaller factory

A case study in which acceptable quality and cost mattered more than factory scale.

−25%

A result from one specific project

This does not guarantee comparable savings in other categories. Outcomes depend on product, volume, specification and market conditions.

01

Starting point

The product had been sold for about four years and an approved sample already existed.

02

Assignment

Reduce product cost without a material loss of quality.

03

Criteria

Match the approved sample, maintain acceptable quality and improve unit economics.

04

Comparison

Most manufacturers could not reach the required cost.

05

Decision

A smaller factory offered terms aligned with the project priorities.

06

Trade-off

The factory could not provide financing or deferred payment.

07

Conclusion

Cost ranked above factory scale and financial flexibility in this assignment.

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Compare manufacturers on one structure and make trade-offs visible.

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